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Test Pucks
Test Pucks
3/4" x 1/4" Test Pucks - Soda-Lime Glass - Image 3
3/4" x 1/4" Test Pucks - Soda-Lime Glass - Image 4
3/4" x 1/4" Test Pucks - Soda-Lime Glass - Image 5
3/4" x 1/4" Test Pucks - Soda-Lime Glass - Image 6
  1. Test Pucks
  2. Test Pucks
  3. 3/4" x 1/4" Test Pucks - Soda-Lime Glass - Image 3
  4. 3/4" x 1/4" Test Pucks - Soda-Lime Glass - Image 4
  5. 3/4" x 1/4" Test Pucks - Soda-Lime Glass - Image 5
  6. 3/4" x 1/4" Test Pucks - Soda-Lime Glass - Image 6

3/4″ x 1/4″ Test Pucks – Soda-Lime Glass

$33.00

Standard 3/4″x1/4″ Acetal Test Cylinders/Pucks (same material as our Testrods)

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Description
High Performance 3/4″ x 1/4″ Test Cylinder/Test Pucks with Soda-Lime Glass Seed. Color coded in Yellow for Soda-Lime Glass. Constructed from indestructible material, USDA & FDA approved. All products include complimentary certificates of conformity. Standard sizes up to 3.5mm. Test Pucks sold individually. See also our 3/4″ x 1/4″ Pucks for metal detection.

Validation testing of Metal Detectors and X-ray Inspection Systems is a critical component of a HACCP plan and quality management system. Validating the performance of your systems, before and during production runs gives you the assurance your systems are compliant to your plans and production standards. Testrods is a division of Regal Packaging Services. Hard Plastic Test Cards – Ceramic are made from Acetal Copolymer.
Polypropylene – 0.9 g/cm3
Nylon – 1.1 g/cm3
EPDM Rubber – 1.14 g/cm3
Buna Rubber – 1.33 g/cm3
Acetal (Delrin) – 1.4 g/cm3
Viton Rubber – 1.85 g/cm3
PTFE (Teflon) – 2.2 g/cm3
Quartz – 2.2g/cm3
Soda-Lime Glass – 2.5 g/cm3
Aluminum – 2.7 g/cm3
Ceramic AL203 – 3.9 g/cm3
Ceramic ZrO2 – 6.0 g/cm3
Stainless Steel 316 – 8.0 g/cm3
Ferrous (Chrome Steel) – 7.85 g/cm3
Non-Ferrous (Brass) – 8.48 g/cm3
Additional information
Weight 0.0625 lbs
Dimensions 2 × 2 × 0.5 in
Seed Size

1.0mm, 1.5mm, 2.0mm, 2.5mm, 3.0mm, 3.5mm
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Floatable Thermoform Test Cards

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As you may have seen in some of the other thermoform card descriptions, we can put nearly as many seeds as you can imagine on a single card. Pictured here you will find a wide variety of configurations and contaminants. Just let us know your specs: size of the card (up to 8” x 8”) along with size and type contaminant(s) and we’ll get you a quote as quickly as possible. Working with a multi-card is especially helpful when you are looking for multiple types of contaminants or when you want to determine what size of the same contaminant you are able to detect. In that event, once the size is chosen, you can order individual card(s) for regular, standard inspection and detection.

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There are a wide range of applications that require a test piece much longer than our standard 5” or 6” Testrods. We can make up to 3/8” x 34” or 1/2” x 34” rigid test pieces which can then be extended well beyond that length with a “handle” made of acetal cylinder larger than the 3/8” or 1/2” extension. In the photos, we used a 1” x 24” cylinder handle with a 3/8” x 24” inch extension.

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Test pieces can be made in a variety of sizes and given a pointed end in applications that require the contaminant (metal) to be inserted into a food package such as sugar or some other soft packaged food product. This allows the metal to reach the center of the aperture.

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Double-End Test Whips are also available, with metal in both ends. One consideration is to make certain that the whip is long enough to keep the metal on the non-testing side of the whip outside the metal free zone of your detector. If you insert, for instance one end of a whip with 2.0mm and 3.0mm Ferrous, you need to make certain that the 2.0mm metal doesn’t affect the detection of the 3.0mm metal (and vice versa). If the 3.0mm metal is inside the metal free zone, then the detector will be reacting to the 2.0 as well as the 3.0 as if they were combined.

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Multi-seed laminate test cards are designed for seeds 4.0mm or less. Multi-cards are useful in x-ray inspection to determine what sizes and types of contaminants your system can achieve. They can be especially useful in temperate environments and applications. If your application is rugged or wet, or your standards are larger, we recommend our thermoform multi-cards.

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We can simulate a variety of packaging in an application where you need the test piece to mimic what is traveling down the production line. In this case, we manufactured a clear “package” with the seed inside. With this method, the customer is able to reject the container appropriately, and, in the event the package is not rejected, it is easily seen by the line worker for manual removal.

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Our standard acetal card is 2 1/4"x3 3/8,” but if needed, we can cut that size down to as small as 1 1/4” x 1 1/4” (with limited engraving). If a larger card or a card with multiple seeds is needed, see our Custom Shape-Size Blocks and Tablets.

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This distinctive test piece was created to mimic an actual hamburger patty. The customer supplied photos of the raw product, which we were able to reproduce and then we placed blue glove contaminant. Using this configuration, the customer was able to determine what size piece the vision scanning system could detect with the raw burger as the background. Had they simply used a blank card with the glove, the system could easily have achieved contaminant rejection, but they needed to be sure the system could “see” the blue against the product itself.

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A card with 100 seeds in a 10x10 configuration is used to place beneath whole chickens on a production line. This gives the x-ray system operator the ability not just to see IF the equipment can detect the metal in the card, but also WHERE the equipment can detect it. If there is a problem, the operator (or company) can make any changes necessary to achieve the end goal – safe chicken in this case. This card really highlights another valuable facet of our thermoform cards.

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Our customer in this plant needed a test piece with a thickness less than 5.0mm. Because we have the capacity to customize sizes and shapes, we were able to mill down a product that met their specifications. That’s always our goal, meeting the specs you need for your product, testing environment and contaminants.

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