Custom Orders

To Begin Your Custom Order:

Call us at 866-691-8560 or Email us at testrods@testrods.com

We offer Customized Test Piece Creation typically in 24/48 hours.

Designing specifically to your requirements is our specialty. We will provide a quote for any custom test piece. All you need to do is tell us exactly what your requirements are. We take care of the rest.

We’ve manufactured everything from a 24ft “rope” to 6ft long test pieces to blocks, hexagons and 1/2″ x 3/16″ “pills” as well as a variety of sizes of cards. In addition, ask us about our custom bone simulate test pieces (check out the article about bone simulate here).

We believe we can meet any challenge your processing may require. We can also provide cards with multiple seeds. Laminate cards will accommodate up to 6 seeds, up to 4.0mm. Our thermoform version can hold nearly as many as you’d like in any size or variation of seeds/standards. Our largest card held 100 seeds on a 10″x 10″ card and was designed for bone detection in chicken.

And, for a nominal setup fee, we can put your name, contact information, and brand logo on the pieces.

Thermoform Multi-Cards

Thermoform Multi-Cards
As you may have seen in some of the other thermoform card descriptions, we can put nearly as many seeds as you can... Continue Reading

Thermoform Bone Simulate Cards

Bone Simulate

Bone is a difficult contaminant to find because it can vary widely based on the size, age, and calcium content (as well as feed used) of the... Continue Reading

For more information check out these helpful articles:

The Backbreaking Burden of Finding Bone

The Problem with Bone Detection

Clip Test Pieces

Chip Clip

We took an ordinary plastic “chip clip” as defined by the customer and embedded the contaminant into the clip. The clip can.... Continue Reading

48-inch Testrods

48inch Testrod

There are a wide range of applications that require a test piece much longer than our standard 5” or 6” Testrods. We can make up... Continue Reading

12x0.375 with Pointed End Test Pieces

12×0.375 with Pointed End Test Pieces

Test pieces can be made in a variety of sizes and given a pointed end in applications that require the contaminant (metal) to be... Continue Reading

Floatable Thermoform Test Cards

Floatable Thermoform Test Cards

Some applications involve large tubs, vats, or some other type of product travel where it would be nice to have a test piece that floats... Continue Reading

Double-End Test Whips

Double End Whips

Double-End Test Whips are also available, with metal in both ends. One consideration is to make certain that the whip is long enough... Continue Reading

Multi-Seed Laminate Test Cards

Laminate Multi-NonFerrous Card

Multi-seed laminate test cards are designed for seeds 4.0mm or less. Multi-cards are useful in x-ray inspection to determine what... Continue Reading

Clear Package Simulate Test Pieces

Package Simulate – Top View

We can simulate a variety of packaging in an application where you need the test piece to mimic what is traveling down the production line... Continue Reading

Candy Bar Test Pieces

Candy Bar Simulate

There are two types of “candy bars” pictured here – one similar to a flat candy bar and the other in a custom, near perfect copy of a... Continue Reading

Chicken Nugget Test Pieces

Nugget Test Piece

Need a test piece that looks and handles like chicken nugget? We can do it. Interestingly enough, in this situation, our first version for the... Continue Reading

Mini-Acetal Cards Test Pieces

Mini Acetal Card

Our standard acetal card is 2 1/4"x3 3/8,” but if needed, we can cut that size down to as small as 1 1/4” x 1 1/4” (with limited engraving). If... Continue Reading

Pill Shaped Test Pieces

10mmd x 25mml Pill

This small pill shaped test piece is used in a system with a vacuum tube that shoots the test piece through the aperture and returns... Continue Reading

Burger Test Pieces

Burger Simulate with Blue Contaminant

This distinctive test piece was created to mimic an actual hamburger patty. The customer supplied photos of the raw product, which we... Continue Reading

100 Seed Thermoform Test Cards

Ceramic – 100 Card

A card with 100 seeds in a 10x10 configuration is used to place beneath whole chickens on a production line. This gives the x-ray... Continue Reading

Sugar Bag Test Pieces

Sugar Block Ferrous Top

In this scenario, a company processing sugar needed to have a “bag” simulated with the same weight in order to accurately fall... Continue Reading

1/2" Cube Test Pieces

1/2″ Cubes

Our standard cubes are 1” and 1.5,” but we can also manufacture other sizes if needed. The cubes shown here are 1/2" in dimensions... Continue Reading

Bottle with End Stop Test Pieces

Testrods with Stop Side

This is a test piece that is dropped into a bottle. It’s designed so that the metal appears in the center of the aperture when testing the... Continue Reading

Hexagonal Test Pieces

Hexagons

Hexagonal Shaped test pieces can be very useful in places where a cylinder or ball might roll or bounce around a production floor... Continue Reading

Ultra-Thin Test Pieces

Ultra Thin Rod

Our customer in this plant needed a test piece with a thickness less than 5.0mm. Because we have the capacity to customize sizes and... Continue Reading

At Regal Packaging Services, we understand that not all our customers have the same needs. Customers from different industries with different products and applications require testing to meet the demands of their unique situation. In these cases, we come up with customized pieces that are made according to the specifications of the customer.

Given this wide range of products and systems, your application may require a specific device to test your equipment. Our manufacturing process and the expertise of our team give us the ability to meet nearly every obstacle. You simply contact us, tell us exactly what kind of device you need, and we will make one for you. It is as simple as that!

This customization feature is one of the important aspects that separates us from our competition. Manufacturers of metal detectors usually do not offer customized test pieces. Most companies that make testing devices are limited to what they have on the shelf. Our service is unique! You can tell us what you need and we will make a customized product, and send it to you. If you are not fully satisfied, we can work with you to tweak the product again to make sure it meets your needs perfectly.

To Begin Your Custom Order:

Call us at 866-691-8560 or Email us at testrods@testrods.com