Custom Orders
To Begin Your Custom Order:
Call us at 866-691-8560 or Email us at testrods@testrods.com
We offer Customized Test Piece Creation typically in 24/48 hours.
Designing specifically to your requirements is our specialty. We will provide a quote for any custom test piece. All you need to do is tell us exactly what your requirements are. We take care of the rest.
We’ve manufactured everything from a 24ft “rope” to 6ft long test pieces to blocks, hexagons and 1/2″ x 3/16″ “pills” as well as a variety of sizes of cards. In addition, ask us about our custom bone simulate test pieces (check out the article about bone simulate here).
We believe we can meet any challenge your processing may require. We can also provide cards with multiple seeds. Laminate cards will accommodate up to 6 seeds, up to 4.0mm. Our thermoform version can hold nearly as many as you’d like in any size or variation of seeds/standards. Our largest card held 100 seeds on a 10″x 10″ card and was designed for bone detection in chicken.
And, for a nominal setup fee, we can put your name, contact information, and brand logo on the pieces.
Thermoform Multi-Cards
Thermoform Bone Simulate Cards
Bone is a difficult contaminant to find because it can vary widely based on the size, age, and calcium content (as well as feed used) of the... Continue Reading
For more information check out these helpful articles:
100 Seed Thermoform Test Cards
A card with 100 seeds in a 10x10 configuration is used to place beneath whole chickens on a production line. This gives the x-ray... Continue Reading
Sugar Bag Test Pieces
In this scenario, a company processing sugar needed to have a “bag” simulated with the same weight in order to accurately fall... Continue Reading
1/2" Cube Test Pieces
Our standard cubes are 1” and 1.5,” but we can also manufacture other sizes if needed. The cubes shown here are 1/2" in dimensions... Continue Reading
Bottle with End Stop Test Pieces
This is a test piece that is dropped into a bottle. It’s designed so that the metal appears in the center of the aperture when testing the... Continue Reading
Hexagonal Test Pieces
Hexagonal Shaped test pieces can be very useful in places where a cylinder or ball might roll or bounce around a production floor... Continue Reading
Ultra-Thin Test Pieces
Our customer in this plant needed a test piece with a thickness less than 5.0mm. Because we have the capacity to customize sizes and... Continue Reading
Beveled Blocks Test Pieces
We can custom cut nearly any shape needed to fit your application. At times, you may want the test piece to look like your product in its.... Continue Reading
Flat Tablet-Card Test Pieces
This flat tablet or card with multiple seeds and a diagonal configuration is used for x-ray inspection. The various contaminants are.... Continue Reading
3" x 1" Puck Test Pieces
Sometimes a cylinder or “puck” is needed to mimic product shape moving down the line. We’re not limited to any particular shape. Pucks can.... Continue Reading
25mm Ball Thermoform Test Cards
There are some applications (e.g., metal detection in lumber) that require large seeds. We could put the seed (ball/contaminant).... Continue Reading
Round Laminate Test Cards
There may be a reason your application requires a different shape laminate card. We can manufacture a number of shapes like the circular one.... Continue Reading
5' Whip End Test Pieces
In this example, the Testrods team manufactured a 5-foot test piece with a “whip” end for use in an overhead application. With the.... Continue Reading
Acetal Cards with Custom Engraving Test Pieces
In applications where the test piece needs to be identified for use on a particular production line or have some other type note... Continue Reading
34" Testrods Test Pieces
There are a wide range of applications that require a test piece much longer than our standard 5” or 6” Testrods. We can make up... Continue Reading
1.5" Block Test Pieces
Pictured here are white blocks 1.5” L x 1.5” W x 7/8” T. We have the capacity now to offer this item in colors appropriate to the... Continue Reading
1.5" x 2" Cylinder Test Pieces
Standard cylinders are 1” in diameter, 1” in length, but we have the capacity to manufacture 1.5” x 1.5”, 2” x 2” or a variety of other sizes... Continue Reading
Hollow Box Test Pieces
This hollow box represents or mimics the shape of a product box. The customer was normally emptying the contents and inserting a test piece... Continue Reading
Ice Cream Bar Test Pieces
This was a very unique product simulate both in design and metal placement. The “ice cream bar” had 3 locations for each type metal... Continue Reading
At Regal Packaging Services, we understand that not all our customers have the same needs. Customers from different industries with different products and applications require testing to meet the demands of their unique situation. In these cases, we come up with customized pieces that are made according to the specifications of the customer.
Given this wide range of products and systems, your application may require a specific device to test your equipment. Our manufacturing process and the expertise of our team give us the ability to meet nearly every obstacle. You simply contact us, tell us exactly what kind of device you need, and we will make one for you. It is as simple as that!
This customization feature is one of the important aspects that separates us from our competition. Manufacturers of metal detectors usually do not offer customized test pieces. Most companies that make testing devices are limited to what they have on the shelf. Our service is unique! You can tell us what you need and we will make a customized product, and send it to you. If you are not fully satisfied, we can work with you to tweak the product again to make sure it meets your needs perfectly.
To Begin Your Custom Order:
Call us at 866-691-8560 or Email us at testrods@testrods.com
