Customer Service
Why Regal Considers Customer Service Critical
April 24, 2019
Metal Detector Test
What to Look for in a Metal Detector Test
June 6, 2019
Customer Service
Why Regal Considers Customer Service Critical
April 24, 2019
Metal Detector Test
What to Look for in a Metal Detector Test
June 6, 2019
Show all
0
Food Safety Guidelines

What you need to know about Food Safety Guidelines

What’s New With The Food Safety Guidelines

Food safety guidelines can sometimes take a prominent position in the headlines lately.  And even major meat and poultry companies can face major recall issues.  Problems like these potentially costing millions of dollars and eroding consumer confidence.  So it’s no wonder that these companies are taking this problem seriously. The government is also taking notice, with the USDA recently issuing updated guidelines for food safety.  The overall goal is to streamline the process of reporting and addressing consumer complaints to prevent widespread contamination.

Determining Standards

Of course, most food companies implement their own in house safety standards.  These include the use of metal detectors to ensure that their products are free of any contaminants.  Unfortunately, with regular use, over time, the very detectors that are supposed to be ensuring safety can become a part of the problem.  They should be carefully monitored and regularly audited.  In order to avoid this kind of problem, using quality, certified metal detector test rods demonstrate that your equipment is functioning properly.  It will also help keep your products free of contamination. The newly updated food safety guidelines are aimed, for most part, at limiting the impact of existing recalls.  This is done by encouraging manufacturers to take consumer complaints seriously and report them to the USDA within twenty-four hours.  This can help to prevent a more widespread health issue.  It just makes sense to avoid problems by ensuring the safety of all products from the beginning of the process. Fortunately, the method for doing so is relatively straightforward and it only requires the use of specially designed test samples. Test pieces, (rods, spheres, custom, etc.), can be used to test the proper function of a metal detector.  If a machine works as it is intended, it will detect the presence of the test sample.   Consequently, the system rejects product before it reaches the end of the automated process. Using a set of ferrous, non-Ferrous and stainless steel 316 metals makes a thorough testing process and improves safety dramatically.  This allows for compliance to food safety guidelines.

Regal’s Experience

Regal Packaging is well aware of the importance of following food safety guidelines.  That’s why we produce a wide range of high quality metal detector test standards to accommodate different types of detectors. They are available in a number of shapes, including spheres, rods and laminate, acetal and thermoform cards.  And our test samples are made with ferrous (chrome steel), non-ferrous (brass) or stainless steel 316.  X-ray inspection test pieces also include aluminum, soda-lime glass and ceramic (ZR02 and AL203), acetal, teflon and rubber. This provides the widest variety so that they’ll work with all types of metal detectors and x-ray inspection systems.

Stainless steel 316 is particularly important for testing as it has non-magnetic properties that make it difficult to detect.  That means a detector picking up stainless steel 316 it should have no problem picking up other types of metal.  This, combined with the fact that these pieces are designed not to degrade, makes them the best choice for ensuring the accuracy of your detectors and the safety of your products.  Regal Packaging Certificates of Compliance are offered complimentary and without expiration.

Government

With both the USDA and the FDA recently upgrading their food safety guidelines in response to the increase in recalls, the importance of product testing is more significant than ever.  The government is taking steps to tighten control over products imported from other countries as well as expediting the reporting process for consumer complaints, but it remains the responsibility of individual companies to implement regular testing practices and ensure the function of their metal detectors. Regal Packaging, Inc. understands how important safety is to companies and consumers alike, which is why each test piece we manufacture is certified for the life of the test piece and produced to meet the customer’s exact specifications.  Food safety is so incredibly important that the government is stepping up its approach with tighter guidelines, and quality test samples from Regal Packaging can help you do your part as well.

Related posts

Plastic Contaminants
February 1, 2025

Plastic Contaminants Can Be a Real Struggle

Read more
Total Inspection Provider
January 1, 2025

Unleashing A Total Inspection Provider, the Regal Advantage

Read more
Stay Food Safe While Celebrating with Family and Friends
October 1, 2024

Stay Food Safe While Celebrating with Family and Friends

Read more

Leave a Reply

Your email address will not be published. Required fields are marked *


✕
Floatable Thermoform Test Cards

Some applications involve large tubs, vats, or some other type of product travel where it would be nice to have a test piece that floats. Once again, our thermoform cards provide the simplest solution. We simply insert some type of structure that forces the thermoform card to retain air, which, of course, is what makes it float. We have also manufactured floating rods, which are more difficult because there is less space to close in enough air to make the rod float but is doable.

✕

We took an ordinary plastic “chip clip” as defined by the customer and embedded the contaminant into the clip. The clip can be attached to the product on the line without damaging or opening the product for testing purposes.

✕

Bone is a difficult contaminant to find because it can vary widely based on the size, age, and calcium content (as well as feed used) of the animal. After working with several customers, Regal Packaging Services offers Pork, Beef and Chicken Bone Simulate. We have a small range of sizes at a variety of depths to simulate whatever you might expect to find in the product. Our recommendation (assuming your x-ray has visual display) is always to start with a multi-card. Using a multi-card gives you an easy way to test several sizes and depths to determine what matches the bone you’re using. Once you’ve made a comparison, testing the card against the bone you’re looking for, you can purchase a card with a single contaminant for regular testing.

✕

This small pill shaped test piece is used in a system with a vacuum tube that shoots the test piece through the aperture and returns it to the “home” base. Your system may never be like it, but the point is that we can make a customized solution no matter how unusual or impossible it might seem.

✕

As you may have seen in some of the other thermoform card descriptions, we can put nearly as many seeds as you can imagine on a single card. Pictured here you will find a wide variety of configurations and contaminants. Just let us know your specs: size of the card (up to 8” x 8”) along with size and type contaminant(s) and we’ll get you a quote as quickly as possible. Working with a multi-card is especially helpful when you are looking for multiple types of contaminants or when you want to determine what size of the same contaminant you are able to detect. In that event, once the size is chosen, you can order individual card(s) for regular, standard inspection and detection.

✕

There are a wide range of applications that require a test piece much longer than our standard 5” or 6” Testrods. We can make up to 3/8” x 34” or 1/2” x 34” rigid test pieces which can then be extended well beyond that length with a “handle” made of acetal cylinder larger than the 3/8” or 1/2” extension. In the photos, we used a 1” x 24” cylinder handle with a 3/8” x 24” inch extension.

✕

Test pieces can be made in a variety of sizes and given a pointed end in applications that require the contaminant (metal) to be inserted into a food package such as sugar or some other soft packaged food product. This allows the metal to reach the center of the aperture.

✕

Double-End Test Whips are also available, with metal in both ends. One consideration is to make certain that the whip is long enough to keep the metal on the non-testing side of the whip outside the metal free zone of your detector. If you insert, for instance one end of a whip with 2.0mm and 3.0mm Ferrous, you need to make certain that the 2.0mm metal doesn’t affect the detection of the 3.0mm metal (and vice versa). If the 3.0mm metal is inside the metal free zone, then the detector will be reacting to the 2.0 as well as the 3.0 as if they were combined.

✕

Multi-seed laminate test cards are designed for seeds 4.0mm or less. Multi-cards are useful in x-ray inspection to determine what sizes and types of contaminants your system can achieve. They can be especially useful in temperate environments and applications. If your application is rugged or wet, or your standards are larger, we recommend our thermoform multi-cards.

✕

We can simulate a variety of packaging in an application where you need the test piece to mimic what is traveling down the production line. In this case, we manufactured a clear “package” with the seed inside. With this method, the customer is able to reject the container appropriately, and, in the event the package is not rejected, it is easily seen by the line worker for manual removal.

✕

There are two types of “candy bars” pictured here – one similar to a flat candy bar and the other in a custom, near perfect copy of a candy bar. Since we’re now able to produce many variations using colored material, the copy was made in red (Fe), green (NFe) and blue (SS 316). We have the equipment to accomplish nearly anything you can imagine, and these kinds of designs are proof positive.

✕

Need a test piece that looks and handles like chicken nugget? We can do it. Interestingly enough, in this situation, our first version for the customer left too much “void” in the hole where the metal was placed. Given the sensitivity the customer system was using, the void had the effect of causing false positives. We were able to minimize that hole and supply the test piece with almost no void. It’s an example of how we can work with you before, during and after manufacturing to ensure all the specifications were met.

✕

Our standard acetal card is 2 1/4"x3 3/8,” but if needed, we can cut that size down to as small as 1 1/4” x 1 1/4” (with limited engraving). If a larger card or a card with multiple seeds is needed, see our Custom Shape-Size Blocks and Tablets.

✕

This distinctive test piece was created to mimic an actual hamburger patty. The customer supplied photos of the raw product, which we were able to reproduce and then we placed blue glove contaminant. Using this configuration, the customer was able to determine what size piece the vision scanning system could detect with the raw burger as the background. Had they simply used a blank card with the glove, the system could easily have achieved contaminant rejection, but they needed to be sure the system could “see” the blue against the product itself.

✕

A card with 100 seeds in a 10x10 configuration is used to place beneath whole chickens on a production line. This gives the x-ray system operator the ability not just to see IF the equipment can detect the metal in the card, but also WHERE the equipment can detect it. If there is a problem, the operator (or company) can make any changes necessary to achieve the end goal – safe chicken in this case. This card really highlights another valuable facet of our thermoform cards.

✕

In this scenario, a company processing sugar needed to have a “bag” simulated with the same weight in order to accurately fall through the reject mechanism. A lighter test piece had the risk of passing over the reject mechanism.

✕

Our standard cubes are 1” and 1.5,” but we can also manufacture other sizes if needed. The cubes shown here are 1/2" in dimensions. Cubes can be helpful in applications where a ball or cylinder may bounce or roll away during testing, making their retrieval difficult, or, in some cases, present a hazard to the product or production equipment.

✕

This is a test piece that is dropped into a bottle. It’s designed so that the metal appears in the center of the aperture when testing the metal detector. In addition, the round stop makes the test piece easily removable after testing.

✕

Hexagonal Shaped test pieces can be very useful in places where a cylinder or ball might roll or bounce around a production floor whether dropped by a line worker or ejection from a reject mechanism. Hexagons are similar in weight to the 1inch cylinders without having the smooth, rounded cylinder edge.

✕

Our customer in this plant needed a test piece with a thickness less than 5.0mm. Because we have the capacity to customize sizes and shapes, we were able to mill down a product that met their specifications. That’s always our goal, meeting the specs you need for your product, testing environment and contaminants.